KOYO bearing industry development and the need for CNC equipment

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KOYO bearing industry development and the need for CNC equipment

Source: Bearing network time: 2018-01-05

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In the KOYO bearing production process; KOYO bearing cage steel stamping die and plastic cage kneading die, various rolling body stamping die, needle roller KOYO bearing stamping outer ring high precision mold, KOYO bearing ring cold rolling Mold and casting mold and KOYO bearing installation mold processing; all need high-efficiency, high-precision mold numerical control equipment. Profession professor analysis: because domestic CNC equipment can not be satisfied with its function and precision; KOYO bearing professional part of high-precision mold CNC equipment They are all imported; some are treated with cheap equipment or modified equipment; domestic equipment has huge needs; but the current market share is low.
The professional production of KOYO bearing products has decided to carry out the special production of CNC for short-term according to the characteristics of the products. High precision, low noise, large quantity, low cost are the key to producing KOYO bearings for electric motors. At present, there are about 300 deep groove balls produced in China. KOYO bearings' full-active grinding production line; CNC skills have greatly improved the production level of low-noise motors, and the full-active grinding production line is currently expanded by the active production line of micro and small KOYO bearings to the production line of large and medium-sized KOYO bearings. The need for CNC skills is becoming more diversified; the difficulty is getting bigger and bigger. On the active production line, active measurement skills, off-board detection skills, error-proactive compensation skills, proactive quality monitoring, CNC transmission, Quality analysis skills and other process control methods.
KOYO bearing installation (including active detection and active packaging of KOYO bearing products) The active line has always been a problem that puzzles the progress of skills. KOYO Bearing Company, which is well-known abroad, has been successfully applied for many years. Domestically, it is introduced abroad. The application is still unsatisfactory. Therefore, the KOYO bearing installation and production line have been developed; and the KOYO bearing grinding active production line is organically connected; the production power and product quality of the KOYO bearing are improved; and the KOYO bearing parts in the process activities are reduced. Quantity; reduce the impact of manual intervention, reduce the cost; the meaning is obvious. Because there are many varieties of KOYO bearings; different varieties; active installation lines have their own characteristics; therefore KOYO bearing occupations put forward the diversity of CNC equipment installed by KOYO bearings Needed.
The production of KOYO bearing roller is still dominated by a single machine in China. The well-known KOYO bearing company is continuously producing the grinding drive line. Currently, a small number of domestic companies have introduced the production equipment of Japanese companies; because of the high price; the equipment depreciation cost is high. It can't be implemented in China. Because KOYO bearing rollers usually need 1~2μm; 0-level rollers need to be within 1μm; and the surface quality is more strict. KOYO bearing occupations hope that CNC equipment can provide functional stability. The reliable and high-precision KOYO bearing roller actively grinds the production line and actively removes the anti-rust packaging production line; the active detection and active response on the active line compensates for the processing error. Therefore, the numerical control skills are very useful here. Because the roller type is divided into : Cylindrical roller, tapered roller, needle roller and spherical roller; the CNC occupation should be developed according to the different characteristics of KOYO bearing roller and different scales to adapt to different roller active production line.
KOYO bearing steel ball is the most used rollover for KOYO bearing. The steel ball is produced in the post-process, that is, the steel ball is actively removed, the active appearance is detected (actively removing the unqualified product), the active rust is prevented, and the packaging is counted; The domestic KOYO bearing profession has invested a lot of energy; through ten years of efforts; it has been carried out; but there is still a large distance compared with the leading level. Because some precision of the steel ball needs Up to nm level; the surface quality is more stringent than KOYO bearing rollers; and the batch size is large; the equipment needs high power, high precision, high reliability and high cleanliness. Therefore; in this category; KOYO bearing professional needs are very large The numerical control equipment profession can be used as a follow-up to the continuous implementation and deepening of the traditional KOYO bearing production form with high-tech skills and leading applicable skills; digital skills have become the development direction of KOYO bearing profession; KOYO bearing processing equipment using digital skills has become KOYO bearing company The first choice for improving the level of equipment. Together, the high-precision, high-power, dedicated active production line has outstanding development prospects.
In the KOYO bearing production process; KOYO bearing cage steel stamping die and plastic cage kneading die, various rolling body stamping die, needle roller KOYO bearing stamping outer ring high precision mold, KOYO bearing ring cold rolling Mold and casting mold and KOYO bearing installation mold processing; all need high-efficiency, high-precision mold numerical control equipment. Professional professor pointed out: because domestic CNC equipment can not be satisfied with its function and precision; KOYO bearing professional part of high-precision mold CNC equipment It is imported; some are treated with cheap equipment or modified equipment; domestic equipment has huge needs; but the current market share is low.
The professional production of KOYO bearing products has decided to carry out the special production of CNC for short-term according to the characteristics of the products. High precision, low noise, large quantity, low cost are the key to producing KOYO bearings for electric motors. At present, there are about 300 deep groove balls produced in China. KOYO bearings' full-active grinding production line; CNC skills have greatly improved the production level of low-noise motors, and the full-active grinding production line is currently expanded by the active production line of micro and small KOYO bearings to the production line of large and medium-sized KOYO bearings. The need for CNC skills is becoming more diversified; the difficulty is getting bigger and bigger. On the active production line, active measurement skills, off-board detection skills, error-proactive compensation skills, proactive quality monitoring, CNC transmission, Quality analysis skills and other process control methods.
KOYO bearing installation (including active detection and active packaging of KOYO bearing products) The active line has always been a problem that puzzles the progress of skills. KOYO Bearing Company, which is well-known abroad, has been successfully applied for many years. Domestically, it is introduced abroad. The application is still unsatisfactory. Therefore, the KOYO bearing installation and production line have been developed; and the KOYO bearing grinding active production line is organically connected; the production power and product quality of the KOYO bearing are improved; and the KOYO bearing parts in the process activities are reduced. Quantity; reduce the impact of manual intervention, reduce the cost; the meaning is obvious. Because there are many varieties of KOYO bearings; different varieties; active installation lines have their own characteristics; therefore KOYO bearing occupations put forward the diversity of CNC equipment installed by KOYO bearings Needed.
The production of KOYO bearing roller is still dominated by a single machine in China. The well-known KOYO bearing company is continuously producing the grinding drive line. Currently, a small number of domestic companies have introduced the production equipment of Japanese companies; because of the high price; the equipment depreciation cost is high. It can't be implemented in China. Because KOYO bearing rollers usually need 1~2μm; 0-level rollers need to be within 1μm; and the surface quality is more strict. KOYO bearing occupations hope that CNC equipment can provide functional stability. The reliable and high-precision KOYO bearing roller actively grinds the production line and actively removes the anti-rust packaging production line; the active detection and active response on the active line compensates for the processing error. Therefore, the numerical control skills are very useful here. Because the roller type is divided into : Cylindrical roller, tapered roller, needle roller and spherical roller; the CNC occupation should be developed according to the different characteristics of KOYO bearing roller and different scales to adapt to different roller active production line.
KOYO bearing steel ball is the most used rollover for KOYO bearing. The steel ball is produced in the post-process, that is, the steel ball is actively removed, the active appearance is detected (actively removing the unqualified product), the active rust is prevented, and the packaging is counted; The domestic KOYO bearing profession has invested a lot of energy; through ten years of efforts; it has been carried out; but there is still a large distance compared with the leading level. Because some precision of the steel ball needs Up to nm level; the surface quality is more stringent than KOYO bearing rollers; and the batch size is large; the equipment needs high power, high precision, high reliability and high cleanliness. Therefore; in this category; KOYO bearing professional needs are very large The numerical control equipment profession can be used as a follow-up to the continuous implementation and deepening of the traditional KOYO bearing production form with high-tech skills and leading applicable skills; digital skills have become the development direction of KOYO bearing profession; KOYO bearing processing equipment using digital skills has become KOYO bearing company The first choice for improving the level of equipment. Together, the high-precision, high-power dedicated active production line has outstanding development prospects.
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